Finishing & assembling rotomoulding - the final step

Finishing & assembling rotomoulding is the last step in the rotational moulding process. After coming out of the machine, removal from the mould and an appropriate, controlled cooling of the product to room temperature, the roto-formed part undergoes final processing, which determines its final shape and appearance. The surface of the product is smoothed and the details are refined.

The milling, cutting or drilling of holes in the product for additional accessories is done manually or with a finishing robot. With the robot, we are able to manipulate the product in any direction, which provides optimum flexibility when carrying out the product finishing operations. The plastic shavings and waste generated during the finishing of the product are collected and recycled. Once the machining process is complete, the product is carefully vacuumed to remove any residue and forwarded for assembly.

Finishing & assembling rotomoulding
Finishing & assembling rotomoulding

Final assembly of the products

Once the finishing is completed, the final assembly of the product takes place, during which additional components such as caps, gaskets or covers are installed. The components are assembled by hand in the finishing department. In some cases, we use flame polishing to improve the surface finish of the products. Depending on the project, some products require the installation of valves or vents, or an additional operation such as foaming.

After the product assembling, it is tested to ensure that it meets all the necessary specifications and requirements. During this phase, the accuracy and correctness of the joints are checked. If the products are used to transport or store liquids, they will be tested for leakage using an automated leak tester.

In addition, after finishing & assembling rotomoulding, the tests carried out also include verification of wall thickness, checking the weight and completeness of all components. For products with critical applications, we have developed fully automated quality checks that are based on Poka Yoke and have full traceability.

Comprehensive control to assure the highest product quality

Conducting a comprehensive quality control once the product enters the assembling process, is a key stage in the finalisation of the rotational moulding process. Ensuring that the product is of the highest quality and meets all necessary specifications is a priority for us.

After final assembly, each product is checked for compliance with quality standards visually as well as by measurement. Visual checks are carried out to ensure that the product meets aesthetic standards and has no visible defects, while measurement checks are carried out to ensure that the product meets dimensional specifications.

Once the product has passed inspection, it is packaged for shipment to the customer. We place great emphasis not only on the product finishing, but also on the care and protection of the products, so that they reach the customer in perfect condition. Our integrated packaging process also includes labelling and documentation to ensure that the finished product is fully compliant with customer expectations. Scrupulous attention to finishing & assembling rotomoulding ensures that the highest quality standards our premium products are met throughout the manufacturing process.

Qualitya assurance in finishing & assembling rotomoulding
Hendrik

Hendrik

Account manager

"My passion is to explore together with the customer the unprecedented possibilities of rotational moulding"

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